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PDF to Excel: Yarn Demand Reporting in Seconds

73 yarn demand sheets that took 10 to 12 hours to copy into Excel by hand now become one checked, branded workbook in a few seconds.

A weaving mill in Pakistan · Textile & Apparel · Operations

The challenge

The mill downloads its yarn demand sheets from the ERP as PDFs, but planning works in Excel. A team member copied each sheet's 42 fields into a spreadsheet one at a time, about 8 to 10 minutes per page. A month's batch of 73 sheets meant 10 to 12 hours of copy-paste, with typos, numbers stored as text, and PDF totals that nobody re-checked.

Technology

  • Windows desktop app (single file, no installation)
  • PDF text extraction with an exact-layout reader
  • Automatic total checks
  • Excel workbook output
  • Runs fully offline
How it works
  1. 1

    Select the PDFs

    One file, many files or a whole folder. A single merged PDF of 73 pages works just as well.

  2. 2

    Read every field exactly

    A reader built for the demand sheet layout pulls all 42 fields from each page: contract, customer, construction, quantities, grades, reed, speed, shed and yarn bags.

  3. 3

    Check the totals

    Totals on each PDF, such as warp plus weft bags and A plus B grade, are added up again, and any mismatch is flagged in red.

  4. 4

    Deliver one branded workbook

    A summary by customer, type and shed, plus one row per sheet, with the company heading and logo. Totals are live Excel formulas.

Results

  • 10 to 12 hours of manual copying reduced to a few seconds
  • 73 demand sheets and about 3,000 fields captured in one run
  • Every PDF total re-checked automatically
  • Summary by customer, type and shed ready for planning
  • Confidential contract data never leaves the PC

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